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|
Style |
Description |
Width |
Ply Thickness |
AS P/N |
|
7725 |
Rutan Bi-directional (Bid) 8 oz |
38" |
0.012" to 0.015" |
01-00642 |
|
7715 |
Rutan Unidirectional |
38" |
0.010" to 0.013" |
01-00641 |
|
7781 |
BID - general use , 8.9 oz, 8-harness satin weave |
60" |
7781-60 |
|
Description |
West systems |
Generic |
AS P/N |
|
|
Epoxy Resin Part 1 |
105 |
Epoxy Resin Part 1 |
01-08400 |
|
|
Slow Hardener Part 2 |
206 |
Slow Hardener Part 2 |
||
|
Mini Pump Set |
300 |
Mini Pump Set |
01-00318 |
|
|
Add so epoxy doesn't run out of vertical joint |
406 |
Colloidal silica |
Cab-0-sil |
01-04711 |
|
Flox is added to fully mixed epoxy to give it tensile strength |
403 |
Microfibers |
Flox |
01-14800 |
|
Light weight non structural filler |
407 |
Low density filler |
micro-balloons |
01-14600 |
|
Description |
AS P/N |
|
Unwaxed paper mixing cups, 3 oz |
01-25600 |
|
Unwaxed paper mixing cups, 16 oz |
01-00324 |
|
Mixing Sticks, tongue depressor |
01-25800 |
|
Dacron peel ply, 2" tape, 2.7 oz |
09-15100 |
|
Dacron, pinked bias tape 2” |
09-16300 |
|
Dacron peel ply, 62" wide, 2.7 oz |
09-00300 |
|
Sargent Art, Plastilina, Non-Hardening Modeling Clay, 5lbs. |
amazon |
|
USComposites, Urethane Pour Foam, 4 LB Density |
|
|
Meguiar's mold release #8 |
01-09415 |
|
Urethane Foam 2 lbs per cubic foot, easily contoured using knife, sands well to final form |
01-11900 |
|
Styrofoam, small cell, 2lb, hot wireable |
01-10000 |
|
Grooved plastic roller 2"x3" |
01-00384 |
1) Before mixing epoxy get out all supplies
· Gloves
· Cutting mat, pizza cutter, scissors
· Mixing cups, stir sticks
· Bruch (cut), squeegee, razor blades
· Paper towels, alcohol
· If required: Cab-O-Sil, flock, microballoons
2) Make paper templates (number)
3) Cut prepreg plastic
4) Cut fiberglass, place inside plastic
5) Mark the plastic with the templates
This is a method for preparing moldless fiberglass layups for paint
1) Rough up fiberglass with P40-P80
2) Spread dry micro balloon mix on the surface (ideally deeper than final surface profile)
3) After it cures, block sand down to final surface profile
4) Remove dust
5) Squeegee on straight epoxy, then squeegee every bit of it back off
6) Wait for 45 minutes and repeat, 4-6 times in total
7) Wait for 2-3 day until it gets good and hard
8) Block sand with P180-P220
9) Prime with 2K urethane primer
end